Skip to Main Content
logo
Detroit skyline at night with colorful lights reflecting on the water's surface.Detroit skyline at night with colorful lights reflecting on the water's surface.

Outfall upgrade for the nation’s largest WWTP 

A progressive design-build approach helped Great Lakes Water Authority achieve the wastewater disinfection needed to meet NPDES permit compliance. 

Client

Great Lakes Water Authority

Location

Detroit, Michigan

Connect with an expert

Madden_Jane.jpg
Jane Madden PE, BCEE
Environmental Engineer

Using progressive design-build to deliver an innovative and compliant solution on an accelerated timeline 

After a new outfall expansion approach in the early 2000s failed during construction, disinfection process upgrades were desperately needed.  GLWA turned to CDM Smith for an alternative approach that could provide high value at a low cost. The solution—which utilized existing facilities to provide the adequate wastewater disinfection contact time required by the Michigan Department of Environment Quality—set to deliver an innovative and compliant solution without compromising utility operations.  

Technical superiority and a proven partnership 

CDM Smith’s team had extensive experience with GLWA’s plant, allowing for more effective project delivery. 

A successful foray into alternative delivery 

This was GLWA’s first progressive design-build project and adhered effectively to a challenging schedule. 

Continuing operations during construction 

Supplying 30% of Michigan’s population with sewer services meant that the plant had to stay online throughout. 

Building a large physical model of the complex outfall system 

The team used a fluid dynamics model to ensure that contact times could be achieved and system controls would function properly. 

Video thumbnail

Design-build construction in action

Take a look at GLWA's first progressive design-build delivery project in this timelapse video.

GLWA operates the largest single-site water facility in the country, with many utilities that weren't fully documented. CDM Smith examined four parallel tunnels—each 1,700 feet long and 15x15 feet wide—that are used for water disinfection. Some tunnels hadn't been used in over 40 years, while others had run continuously without inspection. The team inspected them using an ROV and dive team. They found major concerns, especially 8 feet of sediment buildup in two tunnels. The sediment was tested, dried out and properly disposed of to meet regulations and deadlines. This required careful coordination with GLWA staff to maintain safety and avoid disrupting daily operations.

CDM Smith's construction team worked with local contractors throughout the design-build process. They created accurate cost estimates, solved construction challenges and followed a realistic timeline. This teamwork let designers and builders work together to address operability issues and maximize system integration during construction.

Curious to learn more?

Connect with an expert to find out how we delivered this project.

Madden_Jane.jpg

Jane Madden

Environmental Engineer

Jane has vast hands-on experience in wastewater planning, engineering, nutrient removal, solids handling and sustainability.

See more of our work in water reclamation

Interior of a large tank with workers and beams of light shining in.
Nashville, Tennessee

Renewing Nashville, one sewer pipe at a time 

Aerial view of a water treatment plant
Arlington, Texas

Advancing biosolids solutions in Texas