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Construction site with two tunnel entrances, surrounded by pipes and orange safety cones.Construction site with two tunnel entrances, surrounded by pipes and orange safety cones.

Ground freezing at Forrestfield Airport in Perth

For the "Forrestfield Airport Link" CDM Smith executed freezing tests from which we determined thermotechnical and static parameters for the frost body sizing.

Client

TREVI S.p.a.

Location

Perth, Australia

Priorities

Connect with an expert

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Sven Kessler

Forrest Airport Link - Innovative Tunnel Construction Solutions for Perth

The existing transport infrastructure in Perth is being relieved by a direct connection to the airport. The project combines complex tunnelling works, innovative ground engineering techniques, and precise geotechnical laboratory investigations — all to ensure the highest level of safety.

Improved Connectivity for Perth

The Forrestfield Airport Link directly connects the international airport and the eastern suburbs to public transport, alleviating congestion on the existing network.

Tunnelling Beneath the Airport

Two parallel tunnel tubes run partially beneath sensitive airport infrastructure, requiring meticulous planning and execution.

Ground Freezing for Maximum Safety

Cross passages were excavated under the protection of ground freezing to minimize settlement and ensure safe tunnelling.

Geotechnical Laboratory

Our geotechnical laboratory provided key insights from soil samples, delivering temperature and stability data to enable safe and controlled tunnel construction.

Expansion of Public Transport in Perth

The Western Australian Government determined the expansion of the East-West-Link to optimize public transport in the city of Perth. The new 8.5 km long line “Forrest Field Airport Link” enhances the Eastern suburbs’ and the international airport’s connection to public transport while relieving the existing infrastructure and creating three new stations: Redcliffe, Airport Central and High Wycombe.

 

Implementation of the Tunnel Section

This new line consists of two twin-bored tunnels, connected by a total of 12 cross passages. In order to avoid surface deformation in the airport area, three cross passages were mined under favor of ground freezing. At our geot­ech­ni­cal laboratory, we executed freezing tests with the Australian ground samples from which we determined ther­motech­ni­cal and static parameters for the frost body sizing. As the cross passages would be located right underneath the runway, particular attention was turned to frost heave tests. These parameters formed the basis for our numeric design engineering regarding heat calculation, frost body statics and surface deformation. Through our heat calcu­la­tions we ensured a temperature of T ≤ 0°C in the area of the maximum dimensions of the cross passages’ centres near the tunnel ridges to prevent material from advancing during excavation. Thereby ensuring safe tunnelling. Owing to our ther­motech­ni­cal calcu­la­tions we were able to deviate the frost body’s dimensions as well as provide evidence of its sufficient performance.

Tunnel blueprint showing ground freezing system, temperature and freeze pipes, and excavation tolerances.

 

We calculated the statics numerally for a freezing period of six weeks. Taking also into consid­er­a­tion the frozen frost body’s thicknesses derived from our ther­motech­ni­cal calcu­la­tions. For the decisive cross-sectional area adjoining the tunnel lining, we also precon­ceived the sufficient structural stability of the frozen frost body’s thickness with 1.5 metres. We were able to provide evidence for the frost body statics with safety factor 2 and 4 for this cross-section consid­er­a­tion. As the cross passages are located underneath very sensitive areas as the Forrest­field Airport, surface defor­ma­tions were limited to 1.5 cm at most. We verified complying with these deformation limits by means of bivariate numeric calcu­la­tions of frost heave. Addi­tion­ally, we evaluated temperature measuring data during execution, and monitored approval and opening of the cross passages by our experts on site. Train service is already operating on this new airport line. 

Project Contacts

Have questions about the project or our services? Our experts are happy to help.

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Sven Kessler

Project Manager

Project Manager specialised in ground freezing, with extensive expertise in geotechnics, foundations and ground improvement.

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Ulrich Lange

Senior Business Development Manager

Senior Business Development Manager, managing national and international projects in ground freezing and mining.

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